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LPG Vaporizers, Horizontal Water Bath Vaporizers, WB-08 Series and WB-05 Series

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Horizontal Water Bath Vaporizers

AES manufactures two lines of Water Bath Vaporizers: the 08-Series for capacities from 168 gph to 508 gph (322 kg/h to 975 kg/h), and the 05-Series for capacities from 455 gph to 10005 gph (873 kg/h to 20 metric tons per hour).

All AES water bath vaporizers are of "horizontal" design. Top, sides, and rear are insulated to hold the temperature of the water bath. The vaporizing tube bundle and all LPG piping conform to the standards of the ASME Boiler and Pressure Vessel Code and the latest edition of NFPA Pamphlet #58. The design is approved by Factory Mutual (FM) and Canadian Standards Association (CSA), and is accepted for Industrial Risk Insurers (IRI) installations. The vaporizers are also available with European CE Approval (third-party inspection by TÜV Rheinland).

A mixture of water and antifreeze is the heat transfer medium. A pump constantly circulates the solution to reduce heat stratification. The vaporizers are skid mounted, factory tested, primed, painted and ready for installation. They are ready for connection to properly sized electrical supply, liquid LPG inlet, and vapor outlet.

The vaporizers come with 2 sets of Operating Manuals and Test Reports, are designed for outdoor installation, and require only nominal preventive maintenance. The model number (WB-xxxx) designates the vaporization capacity in gallons per hour Propane vaporization at 0°F (-18°C) inlet temperature.

All WB vaporizers are manufactured with a protective enclosure for the burner and the control components. Models WB-1805 and above are equipped with an extended control room (maintenance house), which is available as an option for the smaller models WB-455 to WB-1505.

Model numbers ending in "8" utilize a European-style compact power burner; model numbers ending in "5" utilize Maxon TOT burners (or similar types). Both series are equipped with an Agency-approved Safety Controller, GasLeak Monitor with long-life infrared sensor, and electronic flame safe guard. This combination elevates the safety of the vaporizers to "Performance Level 4" (formerly known as SIL 3).

Both series of vaporizers are equipped with "Smart" Liquid Carryover Protection function, using a Rosemount pressure transmitters and a Rosemount temperature transmitter in the vapor outlet.

Prices for all models include a control panel with Siemens S7-1200 or Allen-Bradley MicroLogix-1400 PLC and a high-resolution color LCD display with Touchscreen Operator Interface for system status display and first-outage indication. Ethernet Interface is standard on all PLCs. The Siemens PLCs are also available with Profibus DP interface. All standard control systems are equipped with a built-in VNC Server for remote monitoring and control. An open (unlimited) license of the VNC viewer software is included and can be installed on multiple PCs or Laptops.

Detailed equipment description can be found in AES brochure “Water Bath LPG Vaporizers”. Standard lead time on all models WB-555 to WB-4505 is 6 weeks. Larger models (WB-5505 and above) are typically available within 90 days. Depending on time of year, some models may be carried in inventory (mainly 08-Series up to 508 gph / 975 kg/h). Actual lead times depend on factory workload and may vary.

 

Model
Number

Nominal Capacity

Burner Input

Dimensions
in inches

Water
Tank
Capacity

Shipping
Weight

Price

 

gph

kg/h

 MM BTU/h

W

L

H

gal / m³

lbs. / kg

US-$

WB-168

168

322

0.200

48

132

112

165 / 0.625

3500 / 1600

$ 33,648.00

WB-208

208

399

0.250

48

132

112

165 / 0.625

3500 / 1600

$ 36,051.00

WB-258

258

495

0.310

48

132

112

165 / 0.625

3500 / 1600

$ 40,856.00

WB-308

308

585

0.370

48

132

112

165 / 0.625

3500 / 1600

$ 44,464.00

WB-358

358

687

0.430

48

132

112

165 / 0.625

3500 / 1600

$ 46,867.00

WB-408

408

783

0.490

48

132

112

165 / 0.625

3500 / 1600

$ 48,671.00

WB-458

458

879

0.550

48

132

112

165 / 0.625

3500 / 1600

$ 50,473.00

WB-508

508

975

0.610

48

132

112

165 / 0.625

3500 / 1600

$ 54,078.00

WB-455

455

873

0.540

72

138

112

220 / 0.830

5400 / 2450

$ 57,130.00

WB-555

555

1065

0.660

72

138

112

220 / 0.830

5400 / 2450

$ 61,123.00

WB-655

655

1257

0.780

72

138

112

220 / 0.830

5400 / 2450

$ 65,996.00

WB-755

755

1449

0.900

72

142

112

385 / 1.460

6200 / 2800

$ 72,641.00

WB-855

855

1640

1.020

72

142

112

385 / 1.460

6200 / 2800

$ 76,618.00

WB-1005

1005

1928

1.200

78

164

112

495 / 1.870

8000 / 3650

$ 87,466.00

WB-1205

1205

2312

1.440

78

164

112

495 / 1.870

8000 / 3650

$ 94,693.00

WB-1505

1505

2888

1.800

78

164

112

495 / 1.870

8000 / 3650

$ 105,607.00

WB-1805

1805

3463

2.160

84

204

112

990 / 3.750

14000 / 6400

$ 114,784.00

WB-2005

2005

3847

2.400

84

204

112

990 / 3.750

14000 / 6400

$ 137,731.00

WB-2205

2205

4231

2.640

84

204

112

990 / 3.750

14000 / 6400

$ 142,328.00

WB-2505

2505

4807

3.000

84

204

112

990 / 3.750

14000 / 6400

$ 158,670.00

WB-3005

3005

5766

3.750

80

240

112

2035 / 7.710

16500 / 7500

$ 170,518.00

WB-3505

3505

6726

4.200

80

240

112

2035 / 7.710

16500 / 7500

$ 182,451.00

WB-4505

4505

8645

5.400

80

310

112

2420 / 9.160

20000 / 9100

$ 213,339.00

WB-5505

5505

10534

6.600

80

310

112

2420 / 9.160

20000 / 9100

$ 246,003.00

WB-7005

WB-10005

7005

10005

13442

19199

8.400

12.000

These Vaporizers are typically manufactured to meet customer-specific requirements. Please contact your area distributor or the factory to discuss your specific needs.

 

 

Listed below are the most common options and accessories for Horizontal Water Bath Vaporizers. Additional factory-installed options and accessories are available to meet almost any needs a customer may have. This includes non-standard control systems (higher-level Allen-Bradley PLCs such as CompactLogix, ControlLogix, and SLC; Siemens S7-200 or S7-300 PLCs); non-standard paint colors; Utility Packages with dual temperature controllers and high-capacity water circulation pumps; etc. Please contact your area distributor or the factory to discuss your specific needs.

Standard Options and Accessories

Option or
Accessory

Model Number   WB -

168 - 508 455 555 655 755 855 1005 1205 1505 1805 2005 2205 2505 3005 3505 4505 5505
ASME
"U"-Stamp or
PED for CE
$ 2,235.00 $ 3,597.00 $ 4,228.00 $ 6,665.00
UL-508a  or
CE Mark
for Control Panel
$ 2,057.00 $ 2,057.00 $ 3,342.00
Extended Control Room (Maintenance House) N/A $ 4,733.00 Standard
Enclosure
Fan with
Thermostat
$ 1,870.00
 

 

Heat Transfer Solution ProCool-30 and ProCool-50
(ProCool™-30 and ProCool™-50 are a pre-mix of ProCool™-100 Concentrate and deionized water.)

AES Part #

Description

Price in US-$
HTS-5055-00-3 ProCool™-50 heat transfer solution in 55-gallon non-returnable plastic drum  $1,100.00 / drum
HTS-3055-00-3 ProCool™-30 heat transfer solution in 55-gallon non-returnable plastic drum  $ 936.00 / drum
HTS-5275-00-3 ProCool™-50 heat transfer solution in 275-gallon non-returnable plastic tote with steel-cage reinforcement $5,386.00 / tote
HTS-3275-00-3 ProCool™-30 heat transfer solution in 275-gallon non-returnable plastic tote with steel-cage reinforcement $4,578.00 / tote
HTS-C005-00-3 ProCool™ corrosion inhibiting buffer concentrate in 5-gallon non-returnable plastic pail or bottle $665.00 / pail 
HTS0004-00-3 Maintenance Sample Kit, including sample bottle, labels, shipping box, and detailed sampling procedure. Analytical lab results from samples and recommended actions will be forwarded to the customer by AES.  see Note 1
Note 1:
Kits available at no charge to Customers who have purchased their Heat Transfer Solution through AES. Contact for pricing if your Heat Transfer Solution is not ProCool™, or if it was not purchased from AES.

 

Last Update 29NOV2017

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